Development and Performance Evaluation of Polytetrafluoroethylene-Membrane-Based Automotive Cabin Air Filter.

A high-efficiency, long-life cabin filter unit is required for the effective purification of the air inside a vehicle. However, conventional cabin air filters that utilize electrostatic effects are less efficient and less effective owing to environmental factors. Polytetrafluoroethylene (PTFE) membranes exhibit a high porosity and surface-to-surface dust-removal performance, and maintain a stable pressure drop, indicating their good potential as filter materials. Therefore, in this study, the use of PTFE membranes for the fabrication of automobile filters and the filtration performance of the filters were examined. To this end, first, the properties of PTFE membranes mainly used in HEPA air conditioning filters and those of membranes used as vehicle cabin filters were compared. Next, the thickness, weight, stiffness, pore size, and filtration performance characteristics of filter media fabricated by blending melt-blown (MB) nonwoven, PTFE membranes, and supporting nonwoven into a total filtration layer were compared and analyzed. Lastly, the environmental change durability performance of the automobile cabin filter based on PTFE membrane and the results of the test after the installation of the filter in a vehicle were demonstrated.

Improvement of Polytetrafluoroethylene Membrane High-Efficiency Particulate Air Filter Performance with Melt-Blown Media.

Polytetrafluoroethylene (PTFE) membrane filters are widely used in low-load application areas, such as industrial cleanrooms, due to their low initial pressure drop. In this study, melt-blown (MB) nonwoven was introduced as a pre-filtration layer at the front end of a high-efficiency particulate air (HEPA) filter to improve the filter performance of the PTFE membrane. Pre-filtration reduces the average particle size, which reaches the PTFE membrane and reduces the dust load on the HEPA filters. A comparative analysis of the HEPA filters by composite MB and PTFE was conducted. Regarding the MB composite on the PTFE, low-weight and high-weight MB composites were effective in increasing dust filtration efficiency, and the dust loading capacity of the PTFE composite with high-weight MB increased by approximately three times that of the PTFE membrane. In addition, the filter was installed on an external air conditioner in an actual use environment and showed a high efficiency of 99.984% without a change in differential pressure after 120 days.

High-performance bag filter with a super-hydrophobic microporous polytetrafluoroethylene layer fabricated by air-assisted electrospraying.

Reducing PM emissions from industrial sites has become increasingly important as the adverse health effects of particulate matter have been demonstrated by multiple epidemiological and toxicological studies. High-performance bag filters are often used for this purpose. We fabricated polytetrafluoroethylene (PTFE) nanoparticle (NP)-coated high-efficiency bag filters using air-assisted electrospraying (AAES) technology. AAES functionalized with a combination of airflow drag force and an applied electric field facilitates high-throughput without requiring additional purification or preparation process of a PTFE emulsion. PTFE NPs form a unique three-dimensional microporous structure on a foam-filter medium, enhancing mechanical filtration performance (diffusion and interception). Moreover, the surface hydrophobicity was significantly improved as the PTFE NPs covered the bag filter surface. These factors highlight the feasibility of large-scale implementation of PTFE NP-coated bag filters for reducing PM emissions from industrial sources.

Water-Repellent TiO2-Organic Dye-Based Air Filters for Efficient Visible-Light-Activated Photochemical Inactivation against Bioaerosols.

Recently, bioaerosols, including the 2019 novel coronavirus, pose a serious threat to global public health. Herein, we introduce a visible-light-activated (VLA) antimicrobial air filter functionalized with titanium dioxide (TiO2)-crystal violet (CV) nanocomposites facilitating abandoned visible light from sunlight or indoor lights. The TiO2-CV based VLA antimicrobial air filters exhibit a potent inactivation rate of ∼99.98% and filtration efficiency of ∼99.9% against various bioaerosols. Under visible-light, the CV is involved in overall inactivation by inducing reactive oxygen species production both directly (CV itself) and indirectly (in combination with TiO2). Moreover, the susceptibility of the CV to humidity was significantly improved by forming a hydrophobic molecular layer on the TiO2 surface, highlighting its potential applicability in real environments such as exhaled or humid air. We believe this work can open a new avenue for designing and realizing practical antimicrobial technology using ubiquitous visible-light energy against the threat of infectious bioaerosols.